Supply Chains Increase the Likelihood of Pandemics

I think in general the way we respond to this COVID-19 (Coronavirus) pandemic will position us to manage the next pandemic. I know that isn’t something anyone wants to be thinking about as we’re barely into this pandemic. Deaths are rising. We have political leaders making choices around managing the stock market which isn’t the economy. If you want proof of that look at the stock markets response to 3.3 million unemployed in a single week in the US. The Dow Jones Industrial Average increase by 17%.

By having ample supply for treating patients and building strong robust processes we can manage the current pandemic. We can minimize the impact to the overall economy and come back stronger than before. Especially if we make some structural changes that make the direct impact of getting sick survivable. This article isn’t about what those should be.

Instead I’m looking at the forces that increased the likelihood of spreading this disease. Shareholder Value, or more precisely the impact that focusing on shareholder value had on business decisions. Since the Friedman Doctrine was introduced in 1970, we have a steady movement for outsourcing and offshoring. Both of these helped reduce the direct labor costs and environmental regulatory burden on manufacturing companies. It’s helped economies like South Korea, China, Taiwan, portions of Eastern Europe, and most of South East Asia move dramatically from a more agrarian and textile economy – similar to what we see in Africa today – to a modern economy. We can see this through trade, Cesar Hidalgo has dome some amazing research on this and I highly recommend reading his book Why Information Grows, because he outlines some of the reasons why economies mature over time from agrarian to producing semiconductors.

To summarize it, it all starts with trade patterns. You are able to see the knowledge gain in specific sectors in how the trade patterns evolve over time. For example dye making eventually leads into manufacturing pharmaceuticals and other chemical businesses. Eventually this leads to the capability to manufacture semiconductors as all of these use the same sort of fundamental sciences. Hidalgo argues this capability has to mature over time and local expertise must mature. Through the types of items a given country exports we can see how that knowledge is growing and changing over time. Eventually, these countries will create their own businesses to compete with mature companies.

This last part isn’t much of a surprise for anyone that’s read any of the Innovator’s Dilemma books. This is a common practices of dropping “value” functions to lower cost countries and companies from those countries. AsusTEK is an example of this. They started as a supplier to Dell and eventually pushed Dell (for a time) out of a number of markets. In some markets Dell hasn’t been able to reestablish itself and likely never will.

So what does all this have to do with a pandemic? Well as we increase the amount of trade with countries outside of our own region we increase the amount of connections between our country and that country. Those connections must be maintained by people. Since China is a significant trade partner and has manufacturing capability spread out all over the country, it was inevitable that a virus in one part of the country spread quickly through out. In fact the highspeed rail made it incredibly likely. Furthermore, with all the manufacturing in Wuhan, that increase the likelihood of people outside of China coming in contact with the disease.

Since our business leaders have decided to invest so heavily in China, we have something of a weakspot in our supply chain for any future pandemic that starts there. However, for other countries the US or portions of Europe would equally be as likely as source of pandemic source. There’s just a lot of business being done in these countries.

The larger problem will be that because there are zones of high concentration for specific industries in specific countries, that people will be traveling very frequently to those areas. How do we address this, since this is basically what trade is all about.

Well, I think that there’s a solution in the idea of regional production capability. For example, Zara has a lot of regional locations for manufacturing. This can help with supply across both that region and other regions for when there’s a crisis. This minimize the economic impact on Zara as the the crisis moves across the world. Furthermore, this is a good business strategy because regionally disparate countries have different fashion tastes and desires for a given time of the year.

In other cases, the idea of Reverse Innovation can play a key role in this. Reverse innovation is where creating a product that’s profitable in, say, rural India, could be brought back to a place like the United States and sold for an even larger profit. This allows for continually lowering costs, as the product itself would naturally be cheaper, and probably lower total cost of ownership, as the Indians using the equipment may have different skills or tools available and may not be able repair the high tech stuff we can in the US.

An example of where this approach would be highly beneficial to the entire world is with Ventilators. In the US a new one can cost upwards of $25,000, which is obviously out the of the price range of most hospitals in Rural India. If you make on cost effectively in India (which MIT just released plans for a $100 ventilator) you could make it very affordable and would easily allow governments to create stockpiles. It would also allow businesses to quickly tool up and make them, since it looks like they use off the shelf parts.

If business leaders and governments focus on regionalizing supply chains and encouraging reverse innovation, we can work to slow the effects of the next Pandemic. We’d be more positioned to flex supply to meet the increase of demand during the crisis. We’d reduce the amount of travel to potential hotspots, as fewer people would need to travel internationally to meet with suppliers. No more long haul trips to Asia for most people.

In the end, we’d end up creating more share holder value doing this, because we’re meeting customer demand while continually improving products and responsiveness to changes. We will have another pandemic. We will have other market crashes. Planning for them during this one will reduce the impact of the next one.

Book Review: Managing the Unmanageable

Managing the Unmanageable: Rules, Tools, and Insights for Managing Software People and TeamsManaging the Unmanageable: Rules, Tools, and Insights for Managing Software People and Teams by Mickey W. Mantle
My rating: 5 of 5 stars

If you are new to managing a team this is a must read for you. While the book is intended for managers of programmers (developers, software engineers, etc…) I believe this book applies to just about any sort of creative. Obviously, some sections will be less applicable to architects like the agile sections, but in general, creatives are creatives. The authors, to some extent, recognize this by continually comparing software developers to musicians. Arguing, in fact, that the best programmers are typically fantastic musicians. There’s a similarity in the way the brain works between musicians and developers. I think this applies to other artists as well, especially ones that under went rigorous training to be an artist. There are processes you need to follow to enact your vision.

Anyway, the book itself offers very candid advice on everything hiring, firing, building local and remote teams, coaching, rewarding, and having fun.

The authors argue that hiring is the most important job of any manager. I think this is true from my experience interviewing people and managing people. Whenever you hire someone the work environment shifts. So you need to make sure that whatever change the person brings is a net positive for the team. To ensure that you get the right combination of fit and skill you must have a rigorous process for finding potential candidates, screening candidates, and interviewing candidates. If you do not you will pay for it later by losing your best people or being required to fire that hire in the future for lack of performance.

All this and templates are laid out in the book. The tools and rules of thumb are fantastic for first time managers and managers that have struggled to hire the right team.

The authors argue the most important functions of a manager are Hiring/Firing, Coaching, Developing individuals and teams. I think this is right. The manager should be technical enough to help with the team as needed, but shouldn’t be expected to roll up their sleeves too much. Their skill is more important in investigating logical approaches than the specifics of coding. However, there are a lot of people that believe their manager should be able to do their job. Which i think has a lot of merit.

This book also has some great ideas of how to convert traditional managers into agile managers. Ironically, if you follow their advice through most of the book, you’ll be well positioned to be an excelled agile manager positions to remove impediments.

I highly recommend this book for any one managing programmers, engineers, or creatives in general.

View all my reviews

On Leadership

I love to read about innovation, but there aren’t a lot of books specifically about innovation, so I also read about management theories and best practices. Any book on management and most books on innovation will inevitably talk about leadership. As good management doesn’t really mean leadership. However, bad management always mean bad leadership or a lack of leadership.

A few things stick out in my mind when I think about leadership. The first is a clear vision. Where a vision directs the team on where the organization is going and what it is trying to be. This vision is something that the members of that organization can look to whenever there are questions of right/wrong or priorities. It allows people to move beyond the typical office politics, because those never help with achieving the vision.

The second is clear transparent communication. In some cases this is communicating the vision, but in more important cases this is communicating how and why things are going side ways. For example, when I was working at AMD, there was clear communication about our current financial positioning requiring lay-offs to “right size” the business. Now, the execution of those lay-offs and the fact that there were more than one, wasn’t exactly the best leadership. However, the executive team took ownership of the bad situation and ensured the entire team knew what was happening. Furthermore, the executive team was able to point to a vision of what AMD was and use that to rally the team around. In fact, later that year I used the organization’s vision to lead a number of strategic planning meetings to shift where people were focusing work.

The third item that great leaders drive is a culture and taking ownership of their organizations culture. In Ben Horowitz’s book, Who are What You Do he discusses how a manager’s promotion decisions can impact the culture of the organization. In the book, he specifically talks about a sales executive that, apparently, had a habit of telling lies. Some of them small, but some of them were told to his managers and customers. This resulted in unhappy customers. Unfortunately, this sales exec was promoted, which then lead to an understanding to that lying is acceptable for people to get ahead.

In organizations that have poor leadership, typically the three above items are all missing. The members of the organization will fill the lack of communication with their imaginations and spend a great deal of time discussing what could or is going to happen.This leads to disgruntlement within the organization and loss of productivity. It will lead to your best people leaving.

One of the people in the agile community I’m apart of on Linked In would say that this is a dysfunctional organization. In those cases you have two options, either figure out a way to fix the organization from the inside or leave. In the case of AMD and me, I ultimately left, but partially was for personal reasons and partially because the organization wasn’t in the best of shape after the lay-offs. I’m really happy that AMD has righted its ship and is doing much better now.

I think that every person of an organization should reflect on how their management team is behaving. Do they have a vision? Are they following that vision and actively trying to meet it? Are they forthright with their communication? Do they obfuscate when they communicate and allow employees to fester and stew about things? Do they promote a culture that you believe is a healthy culture that you are proud to work in? Do you have a good group of people you work with in spite of the culture the management has put in place? Finally, do you think that you have the ability to address the dysfunction in the organization if you think that you do, in fact, have bad leaders?

Do you work in an organization with bad leaders? What are you planning on doing?

Is There a Disconnect Between Knowledge Workers and Business Leaders?

The past two weeks I’ve read a number of articles about the End of Agile and subsequent rebuttals. Yesterday I read an excellent article asking “Whatever Happened to Six Sigma?” Both of these articles are fascinating. The rebuttals to the first are incredibly enlightening. I don’t think these are the last of these sorts of articles. I expect to read “The End of Lean” down the road as well.

I think there are a few reasons, one of them is common between Six Sigma and Agile. Snake Oil Salespeople. Basically, what has happened with all methodologies (except for PMI’s Waterfall approach – which I’ll get to) there reaches a point in time where it becomes impossible to determine the quality of credentials for a given certification. At that point, the certification is valueless even if the training, like you dear reader received, was actually the top of the top. Because there’s no actual way to determine if the quality is any good or not.

I experienced this first hand while I was teaching Lean Six Sigma at AMD. I had some fantastic mentors when I was working there, that lived and breathed Six Sigma for their entire careers. They knew this stuff inside and out. Which made me gain a much deeper appreciation for the methodology. However, there was another small company in Austin that also taught Six Sigma to their employees, Dell. Whenever we hired people from Dell with a certification in Six Sigma, a Green Belt or even a Black Belt, we essentially had to retrain them. Many of them, did not truly internalize what they were taught, or the material was less rigorous. This was likely a trade off the Six Sigma training team had to make to ensure their team remained relevant to Dell.

However, whenever you cannot trust the training from an organization like Dell, it makes it a lot more difficult to trust training for any other organization. You just don’t know the standards. Agile’s currently experiencing the exact same issue. There’s been a huge influx of organizations giving certifications. Not all of them have the same level of quality.

I think as a reaction to this, the software development industry has created DevOps and DevSecOps. Which doesn’t have a certification process, but a general set of ideas, such as Trunk development, rigorous testing, continuous integration, and on the extreme continuous deployment.

I think all this goes back to a basic premise though. Knowledge workers, like engineers and software developers look at problems very differently than business leaders. I first experienced this while I was in college. I was studying Industrial Engineering (which pulls in elements from Six Sigma, Lean, Network Theory, Simulation, Human Factors, etc…) while a good friend was studying Business. We had a few conversations about how businesses should be run and it was very obvious to me, that we were talking about two completely different views of how a firm should be run.

I was arguing against (in 2003) off-shoring, because it decreased the efficiency of engineering and collaboration between manufacturing and engineering. Both Agile and Lean argue against off-shoring due to these reasons. Given the change in the approach, the salary savings, overall, didn’t make the effort worth it, because of the reasons I listed. My friend thought lowering cost was the right thing to do.

This isn’t just an anecdotal thing though. If you read books about Agile, Theory of Constraints, or Innovation, they all make the same arguments. The ideas taught in business school are causing business leaders to make bad ideas. Theory of Constraints was popularized in the book The Goal by Eliyahu Goldratt and came out in 1984. The ideas he espoused in that book were considered counter intuitive. If you read the Phoenix Project by Gene Kim which came out in 2013, which is written to model The Goal, you’ll find the characters running into, literally, the exact same type of thinking by managers and other team members. To me, this means there are other cultural organizations that are pushing back against the approaches technical leaders find work best and what our business leaders find work best for their goals.

The two most obvious cases for this are Accounting (which The Goal sets up as something of an antagonist) and Executives. Accounting has the weight of Law on its side, which is problematic, because Accounting organizations has their own reason for maintaining a status quo. They have their own certification process to become a CPA. From the executives standpoint, in many cases these folks are presented as having an MBA and excellent business training.

Despite that, they are still making poor business decisions for the technical team, poor decisions about how to structure their organization, and poor decisions about how to run projects. Most projects are run using a Waterfall approach, because that is the defacto approach we’re all taught throughout school. We manage to dates and push to get things done. The Project Management Institute has managed to corner the market on this approach, because most people can “do waterfall” without needing a certification. You learn through osmosis, by doing. The certification certainly elevates some PMs in some organizations. However, I don’t really think that having a PMP matters to most hiring managers.

So, where does this leave us? It leaves us with Knowledge Workers using ideas like Six Sigma, Lean, DevOps, Agile, and more to dress up their structured problem solving approaches to add structure and credibility. They need structure to compete with the Date Managed Waterfall approach. They need credibility of a methodology to put their approach on the same level as a PMP certification. In the case of Six Sigma, I’d argue its biggest success was internalizing the cost saving analysis. This helped translated the output in terms of money, which executives understand.

Every other approach tries to create an alternative measure. Elimination of Waste or “Working Software is the Measure of Progress” are nice alternatives to reducing costs or meeting due dates.

However, most share holders don’t care about that. They only care about what’s going to make them more money. Ethics and approach be damned. Until that is resolved. We’ll continue to have more fads or business fashions, as Knowledge Workers push back against Business Leaders.

On the Efficiencies of Business

So, I’ve been going to therapy for a few months now to deal with depression. One of thing that has come up is how I don’t really release a lot of the emotions that I am feeling and one of them is anger. I typically swallow that to stay diplomatic and deal with whatever situation as well as I can. I think that I’ve been stewing about this for a while and mentioning it to my friends periodically. I don’t feel that business leaders respect my career path and don’t understand how to actually make their businesses more efficient.

Excluding the past two years, the majority of my career has been focused on Lean, Six Sigma, or Lean Six Sigma (yes all of them are different in terms of how you approach continuous improvement). I have run projects, developed courses, facilitated strategic planning events for companies like AMD, but the entire time, I never truly felt secure in my role. At Samsung, we had lay-offs and last some employees, at AMD, we definitely lost some and my Director actually decided to be let go to save a number of my coworkers. This is in spite of the fact that our group had saved the company measurably millions of dollars over the 1.5 years I worked at AMD. We were always on the chopping block. Then while working at Cambia (Regence Blue Cross Blue Shield) I was laid off, even though the result of my training program included winning a national Blues award and saved the company a lot of time and money. My team easily paid for itself more than once over while we were there (my team was me and my employee Phil).

As we all know Insurance companies are always raising premiums. The underlying assumption is that these businesses are actually working to continually drive down their financial overhead, but those damn regulations keep getting in the way to drive up cost. This is just flat out wrong. These businesses don’t actually know how to drive improvement in their organizations. The only way they can even imaging improving their business is to hire an organization like McKinsey or BCG which costs millions and gets little to no result. The results they do provide are typically brought about by recommendations internally to the organization that leadership is unwilling to implement unless told about them by an expensive consulting group.

This is problematic because it doesn’t actually change the culture of the organization to drive continual improvement and innovation. As I’ve written in the past Innovation and Improvement are positively correlated. Furthermore, these training classes help expand people’s networks, which also significantly improve innovation as well.

So, first of all, I’m pissed off at corporate leaderships for not understanding the value of continuous improvement. Second, I’m pissed off that it’s just accepted that businesses always figure out ways to be more efficient. This isn’t true. If it was true there wouldn’t be a large number of people in their mid-50’s looking for work after a very successful career in continuous improvement. If these businesses didn’t think that the best way to improve efficiencies was to cut costs and then have someone else do two people’s work, this wouldn’t be a problem.

You can reduce headcount and drive up efficiencies, but only if you provide your people with the right tools and the requires true investment in the business. Although, all continuous improvement efforts pay for themselves if you aren’t just looking at how much a few people cost that are part of the team. You need to weight that against the positive gains they are making for the organization.

I’m pissed off about this because I feel like Michael Bolton from Office Space “I shouldn’t have to change, he’s the one who sucks.” I have had to completely change my career, which I was really passionate about because I don’t trust corporate leaders to try invest and buy in to continuous improvement. Maybe this is short sighted and I just need to find the right company. But I’ve looked I’ve been at a number of them and I’ve heard stories from other people that have been laid off (while i was interviewing for the position Phil filled) for exactly what I’m talking about here. So as a response I’ve tried to protect myself from that by avoiding applying for those jobs.

I loved doing that work because I knew at the end of each day and each project, I made someone’s work life better. Which is awesome. You listen to their problems, which helps them, but then you provide them with the tools to make change and to fix their current situation. When they look at how that aspect of their job is going to work after you finish the project, you can just see how much happier they are. You can see that it allows them to focus on the thing they were hired to do, not deal with some bullshit that was there because it’s always been there.

Businesses need more of this. The culture needs to change from top to bottom. It’s the role of the Lean Manager to change the culture so that people want to do continuous improvement. It’s the role of the business leader to provide the right incentives to do this as well.